Danby Lining In New Construction

Danby, LLC has created a name for itself with its proven rehab method using the Danby Pipe Renovation grout-in-place liner, but Danby is not just for pipe rehab anymore, it's also being used in new construction. Manhole lids can also be precast using Danby to protect the inside of the structure. Danby liner is also being used in new construction of Waste Water Treatment plants. Why wait until you have deterioration, be proactive and use Danby as a corrosion resistant method to protect and prevent deterioration before it starts.

Cast-In-Place Solutions

Prevention is the first line of defense against corrosion.  Incorporating Danby PVC lining into the construction phase will provide immediate corrosion protection from H2S gases, salt water and other corrosive environments.  The rigid Danby PVC lining can be added to the outer wall of virtually any shape or size structure before pouring the concrete for the new structure.   Adding Danby PVC lining to your cast-in-place structures will provide corrosion protection starting day one and for the next 50+ years.

Precast Solutions

Danby PVC liner panels are assembled and lowered over the interior precast form. Once the interior form is expanded and locked, the Danby liner creates a tight fit around the interior form, there will not be any issues with wrinkles. Standard requirements are followed for adding wire/steel, then the outer form is locked in place. The precast manufacturer's process for pouring the concrete remains the same, vibrating the concrete to ensure concrete is evenly distributed.

Once the forms are removed, the smooth PVC surface is easily cleaned with high pressure water and ready to be inspected.

Manhole & Structure Lids

Twin Lids for Diversion Structure

9'6" x 16' x 18" Twin Structure lids was cast on the jobsite for the 17'x12'x53'9" Diversion Structure.

Precast Manhole Lid for 72" Manhole Placed in Pavement

10' x 10' x 16" Manhole lid was constructed with cast-in ring and cover. Project also included additional work and debris removal

Cast on Site Manhole Lid for 72" Manhole w/ 2 Force Mains

8' x 8' x 18" Manhole lid was constructed with Danby for corrosion protection.  It was cast on the jobsite for a sanitary sewer manhole with 2 force mains.

Cast on Site Manhole Lid for 48" Manhole

5' x 5' x 18" manhole lid was cast with Danby liner for corrosion protection as part of a 48" manhole rehab.

Precast Manhole Lid for 72" Manhole

8' x 8' x 18" manhole lid was cast with Danby liner for corrosion protection at a lift station.

Precast Twin Junction Box lids

9' x 18' x 18" Twin Junction box lids